An assembly of exceptional materials
PEEK, beryllium cobber, and cable insulation
Characteristics
Material 16 BOM parts PEEK Beryllium cobber |
Tolerance IPC 620 Class III |
Solution Electronic assembly Wire laser cutting |
Characteristics
Material
16 BOM parts
PEEK
Beryllium cobber
Solution
Electronic assembly
Wire laser cutting
Tolerance
IPC 620 Class III
Challenge: managing special materials
This cable harness is an assembly of many different and somewhat special materials. The specific composition of materials sets high demands for material management and procurement.
Also, the cable insulation needed to be cut without damaging the core of the wires. Instead of manually cutting the cables, we used lasers. It allowed us to cut with precision and the process became more efficient. Watch this video about how laser cutting is done.
Result: IPC 620 class 3 cables
The wires are manufactured according to IPC 620 class iii to ensure safe and non-defect products. These wires are then assembled in a part made of turned PEEK-plastic and beryllium cobber.
With clean assembly lines and specialised suppliers, we assembled and delivered a cable harness that lived up to all the customer’s requirements and needs.
About the customer
The customer is a global technology company. Providing innovative energy solutions through advanced engineering expertise, they help clients increase efficiency and reduce carbon footprints.
With a focus on international collaboration and forward-thinking solutions, they need trustworthy and flexible suppliers who can adapt to market demands and product development.
Managing assemblies – how we do it
Our electronic assembly process is finely tuned through meticulous supply chain management as well as clean and efficient assembly lines.
In supply chain management, we optimise every link, minimising lead times and ensuring a seamless flow of materials and parts. This strategic coordination not only accelerates production but also enhances cost-effectiveness.
Read all about our assembly processes and quality control management here.
Your supply chain support
Customised hardware from our extensive network of Asian manufacturers.
We help you establish and maintain a globally competitive supply chain.