Integrating optics and mechanics
Metal parts for harsh, offshore environments
Characteristics
Material
Stainless steel 17-4PH
Aluminium 6061-T6
Solution
Mechanical assembly
Surface
Anti-reflective coating
Tolerance
ISO 2768-1
+0,03/- 0
Characteristics
Material Stainless steel 17-4PH Aluminium 6061-T6 |
Solution Mechanical assembly |
Surface Anti-reflective coating |
Tolerance ISO 2768-1 +0,03/- 0 |
Challenge: parts to outlive saltwater
Saltwater is one of the most challenging environments you can put metal parts into.
Therefore, the requirements for the metal qualities are high when the part is used offshore. These material requirements necessitate suppliers with specialised expertise.
Furthermore, tight tolerances are essential. Assembling lenses and mechanical parts is complex and not possible without precision parts.
Result: an assembly of many part numbers
This module assembly is a conjunction of various precision parts with tolerances as low as +0,03/-0 and adhering to ISO 2768-1. These low tolerances are necessary for the lens of sapphire glass to be mounted.
The metals used for the parts are 17-4PH and aluminium 6061-T6. 17-4PH is a stainless-steel alloy containing chromium, nickel, and copper. This alloy offers high hardness and corrosion resistance, making it useful in the aerospace, petroleum, and firearm industries.
The aluminium alloy (6061-T6) is a precipitation-hardened metal. For major alloying elements, it contains magnesium and silicon. This alloy is often used for heavy-duty structures.
About the customer
This dedicated customer is driven by a commitment to deliver dependable data for well operations.
Their products are used in harsh environments, setting high demands for the quality and technology.
Specialising in down-hole cameras across diverse industries, the company thrives on a foundation of relentless research, thorough testing, and constant development.
Their unwavering pursuit ensures clients access to cutting-edge technology and empowers them with the latest advancements in the field.
Managing assemblies – how we do it
Our assembly process is finely tuned through meticulous supply chain management as well as clean and efficient assembly lines. In supply chain management, we optimise every link, minimising lead times and ensuring a seamless flow of materials and parts. This strategic coordination not only accelerates production but also enhances cost-effectiveness.
Read all about our assembly processes and quality control management here.
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